In the past 2022, various domestic and foreign risk challenges have far exceeded expectations. The textile industry faces various pressures, overcomes difficulties, and maintains the overall stability of industry development. It plays an irreplaceable role in stabilizing economic development, balancing the balance of payments, creating employment space, and promoting the improvement of people’s livelihood. Among them, the continuous Digital transformation is an important driver.
Digital transformation is not only a continuation of a series of achievements in informatization construction in the textile industry over the years, but also a new concept and new development in the new era. Under the new situation, the textile industry regards digital transformation as an important means to transform and enhance traditional driving forces and cultivate and develop new driving forces, and has made new progress in the fields of intelligent manufacturing, innovative applications of industrial Internet, and promotion of new generation information technology.
2022 Review
The Party Central Committee and the State Council strengthen policy and strategic guidance
In the report of the 20th National Congress of the Communist Party of China, efforts were made to accelerate the construction of a new development pattern. At the level of high-quality development, strategic arrangements have been made in areas such as building a modern industrial system, promoting high-end, intelligent, and green development of manufacturing, and promoting the deep integration of the digital economy and the real economy.
In January 2022, the State Council issued the “14th Five-Year Plan for Digital Economy Development”, which clarified the guiding ideology, basic principles, development goals, and priorities for promoting the healthy development of the digital economy during the “14th Five-Year Plan” period. The tasks and safeguard measures provide action guidelines for various regions and industries to promote the development of digital economy.
Relevant government departments will accelerate the implementation of policy support and demonstration guidance for digital transformation. In December 2022, the Ministry of Industry and Information Technology announced the list of smart manufacturing pilot demonstrations for 2022, establishing a group of pioneers in various industries and fields. Demonstration factories in the textile industry include Fujian Jinjiang Huayu, Xinjiang Changji Esquel, etc.; outstanding scenarios include Huahao Nonwovens, Fujian Polyfiber, Changyuan Textile, Honggang Textile, Fengzhu Textile, Yudahua Textile, etc., involving intelligent online Monitoring, human-machine collaborative manufacturing, lean production management, dynamic process optimization and other scenarios.
Industry organizations provide comprehensive guidance and services
In June 2022, the China Textile Federation released the “Three-Year Action Plan for Digital Transformation of the Textile Industry (2022-2024)” to deepen the new The integrated development of first-generation information technology and the textile industry is the main line, with intelligent manufacturing as the main direction, and the innovative application of the industrial Internet as the focus, to accelerate the digital transformation of the textile industry.
In July 2022, the “Industrial Basic Innovation Development Catalog” compiled by the Chinese Academy of Engineering was released, adding the content of industrial basic software for the first time. Industrial software in the textile industry includes industrialized MES, ERP, APS, industrial Internet platforms, textile workshop simulation software, clothing 3D virtual design and other content provide reference for government organizations to tackle key problems and guidance for social capital in choosing basic investment areas.
The China Textile Machinery Association, together with other institutions, has built a public service platform for testing and verification of smart manufacturing standards in the textile industry, including textile equipment interconnection and operation and maintenance, textile smart factory construction, textile maturity evaluation and The formulation of a series of standards for supply chain, logistics, and visual inspection provides strong support for the textile industry to carry out intelligent manufacturing.
Intelligent manufacturing extends to terminal industries
Intelligent manufacturing is the main direction of digital transformation in the textile industry. Intelligent production lines have always been a core area that has attracted much attention. In the previous stage, chemical fiber, textile Mainly based on upstream industries such as yarn, it has gradually extended to downstream terminal industries such as clothing and home textiles in recent years. It has fully considered the characteristics of terminal consumer products and has made a series of progress.
Weiqiao Jiajia Home Textiles cooperated with Donghua University and other units to build a high-efficiency short-process demonstration factory for bedding products, including intelligent production lines such as intelligent cutting, sewing, and packaging. Among them, it has developed intelligent online detection technology for fabric defects, automatic track change and shunting of product carriers and multi-track parallel intelligent hanging technology, automatic packaging and warehousing integrated intelligent technology, data-driven multi-factor production intelligent control technology for bedding production, etc., which are obvious. Improved production efficiency.
Weiqiao Jiajia automatic rail-changing diversion and multi-rail parallel intelligent hanging production line
Dayang Group has built a number of large-scale flexible customization production lines for suits built with intelligent production equipment , with the help of the Internet and big data systems, we have developed volumetric standards and volumetric data systems, tens of millions of layout databases, and dictionary-coded unified material management systems, which not only meet the production process requirements of single-order customization business, but also realize The flexible organization of mass production and single-volume and custom-made production meets the needs of enterprises for large-scale customized production.
In addition, in terms of intelligent equipment, Jack Company has developed supporting equipment such as intelligent cutting equipment, intelligent hanging collaboration, Internet of Things template machines, and automated sewing units for intelligent production of clothing; Qingdao Double Qing launched a fully intelligent package yarn conveying and packaging system using innovative technology.
Innovative applications of the Industrial Internet focus on integrated services
The integrated application of the Industrial Internet has achieved a series of results in 2022, driven by some leading companies in the industry, reflecting the focus of digital transformation. Effect.
The industrial Internet platform for the chemical fiber industry put into use by Tongkun Group covers five major business formats and 28 factories, and has established a “five horizontal and four vertical” digital management system. Through the comprehensive application of big data, artificial intelligence, 5G and other technologies, it integrates R&D and design, procurement and supply, production and manufacturing, operation management, warehousing and logistics.��The application of results in various fields of the national economy is eye-catching. For the textile industry to achieve integrated development, it is crucial to grasp the characteristics of the textile industry and target the industrial needs of enterprises.
First, focus on improving innovation capabilities. Give full play to the role of industry planning and guidance, adhere to the integration of industry, academia and research, increase efforts to tackle basic and core technologies in the industry, and strengthen the training of professional and technical personnel and the building of innovative teams.
The second is to actively promote and deepen the application of technology. Organize and carry out application pilot demonstrations to highlight the leading role of new generation information technology in digital transformation solutions.
The third is to cultivate industrial ecology. Establish relevant industrial technology alliances, pool advantageous resources, accelerate the cultivation of competitive industrial products and key enterprises, and develop services such as technology development, technical training, testing and certification, investment and financing of new generation information technology.
(Wu Di/former deputy director of the Industry Department of China National Textile and Apparel Federation)
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